Your industrial facility is a place where safety and efficiency matter. Whether you're managing a chemical plant or overseeing a warehouse with battery-charging stations for forklifts, you know how important it is to keep things running safely and smoothly. But harsh chemicals can leak, and even small leaks can start wearing down your concrete floors fast, that’s where the real problems begin.
At CustomCrete, we understand the challenges you face. Chemical spills, leaks, and exposure can all lead to costly repairs and dangerous working conditions if not handled properly. That’s why we recommend Novolac Epoxy, a chemical-resistant, solvent-resistant epoxy coating that stands up to the harshest environments. We have been installing it for businesses just like yours for almost 20 years.
As a disclaimer, every job is unique. This article assumes a standard project using a basic selection of Novolac concrete products. The pricing provided is intended to give you a rough estimate for your project but is not a guaranteed quote. There are various types of chemical-resistant coatings, and it’s impractical to list every option and price here. Consider this a baseline guide to help you make an informed decision. With that in mind, let’s dive into the essentials...
Pricing:
It's important to understand that Novolac epoxy is a premium solution. The cost per square foot can vary based on several factors. These include the type of chemicals the floor will be exposed to, whether the installation is indoors or outdoors, and if the surface will be subjected to the elements. Other factors can influence the final price. These include the level of surface prep required, the need to remove existing coatings, and the worksite's accessibility. Every job is unique, which is why costs can fluctuate depending on these conditions.
A very basic cost breakdown comes out to a range of $5-$8 per square foot.
For a standard floor size of 5000 ft, one can expect a range of $25,000-$40,000.
What Is Novolac?
Novolac epoxy is a heavy-duty industrial flooring solution specifically designed to resist chemical exposure. It’s particularly valuable in spaces like forklift battery charging stations, chemical plants, and secondary containment areas.
The secret behind Novolac's strength lies in its formulation. Unlike standard epoxy coatings, Novolac is engineered with a denser molecular structure, making it exceptionally resistant to a wide range of harsh chemicals, including acids, solvents, and alkalis. When applied over concrete, it provides a robust, long-lasting barrier that protects your floors and minimizes the risk of chemical corrosion.
In high-risk areas, such as small containment pools around tanks designed to catch leaks, the flooring under battery charging stations, or chemical processing plants, Novolac epoxy is often the go-to choice because of its durability and chemical resistance. The coating keeps hazardous substances from dissolving the underlying concrete, ensuring your flooring remains intact and safe for use. This allows you to stay safe for your people, your facilities, and the environment.
Why Do You Need Novolac?
You might be wondering, "Why should I choose Novolac when there are so many other flooring options?" The answer lies in its unparalleled chemical resistance.
Forklift Battery Charging Stations:
When forklifts charge, acids and other chemicals can leak onto the floor, causing serious damage over time. Novolac concrete provides a robust barrier that stands up to these chemicals, preventing floor damage and ensuring worker safety.
Chemical Plants:
In chemical processing facilities, spills and leaks are an unfortunate reality. Novolac epoxy is designed to resist even the most corrosive chemicals, making it the ideal choice for protecting floors in these environments.
Secondary Containment:
If you’re dealing with hazardous liquids, secondary containment systems (such as the small pools around storage tanks that catch leaks) are crucial. Novolac epoxy ensures that these containment areas remain resistant to the chemicals they are designed to contain, preventing leaks and spills from causing further damage.
Factors That Affect the Price of Novolac
While Novolac is incredibly versatile, several factors can influence the final cost of your project. Here's a breakdown of what might impact the price:
Type of Chemicals
Novalac is not resistant to all chemicals or temperature. To find a solution that best suits your situation, contact a concrete surface specialist. Certain types of chemical resistance can affect pricing.
Indoor vs. Outdoor Applications
If your floor is outside, exposed to the elements, additional considerations such as UV resistance and weatherproofing may come into play. These factors can increase the price due to the need for UV specific specialized coatings that provide additional protection.
Subject to the Elements
If your facility has fluctuating temperatures, rain exposure, or other environmental challenges, your Novolac coating may require additional layers or topcoats, which can increase costs.
Surface Preparation
Just like any flooring solution, surface prep plays a huge role in pricing. If your floor is uneven or covered in old coatings, it will need more preparation to ensure proper adhesion, driving up the cost.
Novolac Is Not Your Only Option… But It’s One of the Best
There are other chemical-resistant coatings available, but Novolac offers the broadest protection against a wide range of chemicals and is one of the least hazardous options in the market. Some other coatings may be more specialized, but Novolac’s versatility makes it an ideal solution for facilities with multiple chemical exposure risks.
Find the Best Solution for Your Facility with CustomCrete
At CustomCrete, we’re committed to helping you make the best decision for your flooring needs. Whether you require Novolac epoxy or another type of epoxy, we have the expertise to guide you through your options. We’ll work with you to determine the right solution for your facility’s unique demands, ensuring safety, durability, and long-term cost savings.
Ready for a Quote?
If you’re ready to get started, contact us today for a customized quote. We’ll help you assess your needs and give you the information you need to make an informed decision. Your facility’s safety and longevity are our top priorities, and we’re here to help you achieve both.
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