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Problems with Concrete Coating: Wait Times

November 1st, 2024

4 min read

By Tom Dassie

You just poured a fresh concrete slab, and the clock is already ticking. There’s a timetable to keep, and the last thing you want is unnecessary delays. Your brand-new concrete needs protection, and you want to apply a coating to get the job done. But here’s the dilemma: go in too early, and you risk peeling, bubbling, or worse, having to redo the entire thing. Wait too long, and you’re burning through precious time and resources. So, how long do you need to wait to coat that new concrete without causing a mess?

At CustomCrete, we get it. We’ve been in the concrete business for almost 20 years, working with countless contractors, factory managers, and business owners who need answers without wasting time. We know projects are often on a tight schedule, and we respect that. Waiting around just isn’t an option for everyone, and a solid solution that works within your timeframe is exactly what you’re looking for.

That’s why we’ve put together this guide to help you understand the waiting period for concrete coating, why it matters, and how to work around it if you’re short on time. By the end, you’ll know the options you have to get that coating done right, without taking unnecessary risks.

fresh concrete floor drying

Why Fresh Concrete Needs Time to Cure

Concrete may seem solid within hours of pouring, but it takes much longer to fully set and dry. Fresh concrete, also known as “green concrete,” is saturated with moisture and needs time to cure properly. During this curing process, moisture inside the slab gradually evaporates, allowing the concrete to harden and stabilize.

Even if the surface feels firm and dry, there’s often moisture trapped inside. And here’s the kicker: if you apply a coating while there’s still too much moisture, it can lead to issues like blistering, bubbling, or even a complete bond failure.

The coating may look good at first but can easily peel up or crack over time. This makes understanding the drying and curing process essential for a durable coating application.

Why you should wait 28 days for concrete to cure before coating

If you want to maximize the strength, durability, and longevity of your concrete coating, giving the concrete a full 28 days to cure is your best option.

At the 28-day mark, most of the moisture has had a chance to evaporate, meaning the concrete has reached a stable state where it’s less likely to cause adhesion issues or other coating problems.

A solid, well-cured concrete base minimizes risks like blistering, peeling, or even delamination, which are all problems that arise when a coating is applied to concrete that’s still actively drying.

However, waiting 28 days doesn’t guarantee that every bit of moisture is gone. Environmental moisture, humidity, rain, or even ground moisture, can still affect concrete, especially if the area has experienced heavy rainfall or is in a naturally damp environment. That’s why moisture testing is still a smart step before you coat.

Just because the concrete has cured for 28 days doesn’t necessarily mean it’s completely free of moisture. A reliable moisture test will give you the confirmation that your slab is ready, ensuring your coating adheres properly and stands the test of time. That being said, there are things we can do to speed things up a bit.

The Minimum Waiting Period: 7 Days

For most coatings, the absolute minimum standard recommendation is to wait at least 7 days before even considering an application.

During this initial week, the concrete reaches a level of hardness that supports light foot traffic, which can help with project pacing. But even at this stage, the slab contains enough moisture to interfere with coatings and will shrink slightly as it dries, meaning that anything you apply will most likely delaminate.

If you’re in a pinch, 7 days is the absolute minimum waiting period before exploring protective coating options. However, for best results, we recommend a 28 day wait time in order to avoid moisture risk or delamination.

Food Plant featuring a urethane cement flooring

Are There Ways to Speed Things Up?

Now, if waiting for 28 days sounds impossible for your schedule, and 7 days is too risky for your tolerance, don’t worry, there are ways to speed up that time table and mitigate any risks. One of the most reliable options is to use a Moisture Vapor Barrier (MVB). Think of this as a layer that blocks moisture from traveling up through the concrete and interfering with the coating. After a minimum of 7 days, when the concrete has initially been set, an MVB can be applied. This will protect against any residual moisture that would normally prevent a coating from bonding.

One can also consider using high early concrete, also known as high early strength concrete, is designed to gain strength rapidly after placement, allowing for faster project timelines and quicker formwork removal. This type of concrete has a high strength. It uses a specific mix design with higher cement content and lower water-to-cement ratios. Ideal for situations where early load-bearing capabilities are necessary. While it is not ideal for every scenario, it can be an option for planning stages.

What About Coatings for Fresh Concrete?

Another option is to choose a coating specifically designed for “green” (freshly poured and not fully dried) concrete. These coatings, like urethane cement, have the unique advantage of being able to bond to concrete that hasn’t totally dried out yet. After that crucial 7-day mark, urethane cement can be applied directly. This specialized coating is designed to handle the moisture that’s still escaping from the slab, allowing it to adhere without the risk of peeling or bubbling.

Choosing the Right Solution for Your Project

When deciding which route to go, consider both your project timeline and the conditions where the concrete will be used. In areas with heavy machinery, frequent cleaning, or chemicals, an MVB with a strong topcoat, like epoxy or urethane cement, is usually safest. For lighter-duty spaces, a specialty green concrete-friendly coating formulation can save you time and still provide protection. As your concrete supplier about mixes.

concrete coating being applied

How to Avoid Problems with Rushed Coatings

If you’re thinking of cutting corners to save time, remember that premature coating can lead to peeling, bubbling, and even the need for a full re-do. Once moisture begins pushing against an improperly cured surface, there’s no fixing it without starting from scratch. Investing the time or using specialized products will give you a coating that holds up over the long run.

Choose the Right Timing for Lasting Results

Knowing when to coat your concrete can make or break the longevity of your project. Waiting 28 days is the best way to ensure a strong, well-adhered coating. But, there are faster options for time-sensitive projects.

Moisture Vapor Barriers and green-concrete-friendly coatings like urethane cement can offer solutions that respect both your schedule and the durability of the concrete. Remember, however, that skipping moisture testing can lead to costly issues down the line. Testing is essential. It ensures that moisture doesn’t affect your results, even with these quick-fix options.

By following these guidelines, you’re setting your project up for success, ensuring that your concrete remains protected and that your coating stands up to the test of time.

Want to get an idea of what sealed concrete might cost for your project? Your next step is to learn about sealed concrete pricing to ensure that you are getting the best value on both your time and your money.