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What makes Epoxy Flooring so Expensive?

June 11th, 2025

2 min read

By Tom Dassie

Epoxy flooring is one of the most durable and visually appealing options available for commercial and industrial spaces. But when exploring your options, you may wonder: Why does epoxy flooring cost more than other concrete treatments?

Understanding the breakdown behind epoxy flooring cost can help you better evaluate whether it’s the right investment for your business.

At CustomCrete, we’ve installed countless epoxy floors across the Chicago area. In this blog, we’ll explain what drives the cost of epoxy flooring, what factors influence pricing, and how the long-term benefits can outweigh the initial investment.

What Is Epoxy Flooring?

Epoxy flooring is a multi-layer system made by combining a resin and a hardener that mechanically  bonds with the concrete. This creates a tough, seamless surface that’s resistant to chemicals, impact, and wear. It’s commonly used in warehouses, manufacturing facilities, medical settings, showrooms, and even commercial kitchens.

Depending on your space’s needs, epoxy floors can be customized with colors, textures, flakes, or even metallic finishes—adding to their versatility but also to the cost.

What Drives Epoxy Flooring Cost?

The total epoxy flooring cost is impacted by several key factors. Here’s a breakdown of where the money goes:

1. Surface Preparation

Good epoxy starts with a properly prepared surface. This can include:

  • Moisture vapor testing or mitigation
  • Crack and joint repairs
  • Shot blasting
  • Diamond grinding

Surface prep ensures adhesion and longevity—but it requires specialized equipment and skilled labor, which can add significantly to the total cost.

2. Materials and Product Type

Epoxy systems come in a wide range of formulas:

  • Basic water-based epoxies (lower cost, thinner)
  • 100% solids epoxy (thicker, more durable, higher cost)
  • Urethane or polyaspartic topcoats (added performance and cost)
  • Decorative systems like flake or metallic epoxy (higher material usage and complexity)

The type and thickness of the epoxy system chosen will have a major impact on your final pricing.

3. Installation Labor

Installing epoxy isn’t as simple as rolling on paint. The process typically involves multiple coats and precise timing for curing, sanding, and reapplication. Skilled labor is needed to:

  • Mix and apply materials properly
  • Ensure consistent thickness and finish
  • Minimize bubbles or surface flaws

Labor rates can vary by region, experience, and project size, but expert installation is essential to getting a long-lasting floor.

4. Project Size and Complexity

Smaller jobs tend to have a higher cost per square foot due to mobilization and setup. Irregular layouts, slopes, drains, or areas with equipment in place will also raise costs compared to large, open spaces.

Custom colors, logos, or non-slip textures may require more time and product, further increasing price.

5. Downtime and Scheduling Requirements

For some facilities, flooring must be installed after hours, over a weekend, or in phases to avoid interrupting operations. These scheduling needs may increase labor costs and extend project timelines.

Epoxy flooring

Typical Epoxy Flooring Costs

Prices vary based on all the above, but here’s a general idea:

  • Basic Solid Color Epoxy: $5 – $8 per sq. ft.
  • Epoxy Flake System: $7 – $10 per sq. ft.
  • Quartz Epoxy System: $9 – $13 per sq. ft.
  • Metallic Epoxy Flooring: $10 – $15 per sq. ft.

Always consider the scope of surface prep, product type, and floor condition when comparing quotes.

Is Epoxy Flooring Worth the Cost?

For many businesses, epoxy flooring is a long-term investment that pays off in performance, aesthetics, and reduced maintenance. Here’s why:

  • Durability: Withstands high traffic, heavy loads, and equipment use
  • Chemical Resistance: Ideal for industrial, food service, and healthcare settings
  • Cleanability: Seamless surface makes it easy to clean and maintain
  • Longevity: Professionally installed epoxy floors can last 10–20 years

When compared to other surfaces that may require frequent replacement or repairs, epoxy flooring often offers superior return on investment.

Final Thoughts

If you’ve asked, Why is epoxy flooring so expensive?, now you know—it’s the result of detailed surface prep, high-quality materials, skilled labor, and performance expectations. While the upfront epoxy flooring cost may seem high, the long-term durability, aesthetics, and savings on maintenance often make it well worth it.

At CustomCrete, we work closely with Chicago-area businesses to design epoxy systems that fit their needs and budget. We believe in transparency, quality, and flooring that lasts.

Want to learn more about epoxy flooring cost for your project? Request a quote from CustomCrete today.

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